Note: Installing spring plates is a very dangerous task and should never be attempted by an amateur or without using the proper installation tools. If you are not a competent mechanic - DO NOT ATTEMPT TO INSTALL!
This information does not pertain to bus models. There are two basic types of classic VW rear suspensions:
a. Twin spring plate type
b. Single spring plate type
Note that the IRS spring plate is a lot shorter than the swing axle. Make sure that you differentiate whether your IRS has the twin plates or just the single. That’s all there is to it! Well not exactly. It turns out that different years of vehicles used different lengths of torsion bars. But only three:
So that’s it. All that you need to know to order the right set of Drop/Raise Plates is your suspension type and the length of your torsion bar. Of course you will need to specify if you have a bus.
What are the differences?
The difference between swing axle and IRS is that swing axle suspensions actually use the axle as a suspension component, whereas IRS used the combination of the spring plate and trailing arm as the pivoting suspension components, and the only function of the axle is to deliver power to the wheels (figure 4).
Any VW up to 1968(1/2) were swing axle suspensions. Anything after 1968(1/2), 411 models excluded, is IRS, with the exception of some rare European models. Years 1968(1/2) - 1971(1/2) IRS used the twin spring plates, and after that they switched to single spring plates. VW made changes to their suspensions after the 6th month of the year, thus the (1/2) after the year. For example you could have a 1968 that was made in January and it would still have a swing axle suspension, however your buddy could have a 1968 that was made in July but would be IRS. So it is important to visually verify your suspension.
Torsion Bar Lengths for US models
Bug and ghia models up to 1959(1/2) used 24 11/16” length torsion bars.
1959(1/2) to 1968(1/2) bug and ghia models used 21 3/4” length torsion bars.
Type 3 models up to 1968(1/2) used 24 11/16” length torsion bars.
Bug, ghia, and type 3 models after 1968(1/2) used 26 9/16” length torsion bars.
Thing models (with rare exceptions) used 24 11/16” length torsion bars.
Figure 1: IRS with 26 9/16 Torsion Bar
Figure 2: Swing Axle with 21 3/4 Torsion Bar
Figure 4: Comparison, Swing Axle vs IRS
Figure 3: IRS single spring plate for 21 3/4 Torsion Bar